DIY Block Party Duo Costume: 45-Min Cardboard Build

Time45 minEffortEasy
⏱️ We timed it, but results may vary.
Plan this costume →No signup · 2 minutes.
Two interlocking tetromino shapes built from painted cardboard boxes, worn like sandwich boards. Find your fit. About forty-five minutes, easy: flattened large cardboard boxes, acrylic paint in two bright colors, and wide ribbon for shoulder straps. The shapes should actually interlock when you stand together; test the fit before painting.
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Tip: stand so the two shapes interlock for photos.
Steps
- Mark a grid of 12-inch squares on the cardboard with the ruler.
- Cut an L shape for one person and a T or square for the other.
- Each shape is 4 squares.
- Cut big first, trim after a fitting.
- Paint each shape its color.
- Let it dry fully, flat, for at least 2 hours.
- Tape ribbon loops to the top of each shape for shoulder straps.
- Test the hang before the party.
- Each shape should sit at chest height.
- Safety: Cut on a protected surface with the blade pointed away from fingers, and round the cardboard corners so nobody gets poked in a crowd.
- Each person wears one shape like a sandwich board.
- Tie front and back panels with the ribbon straps.
- Optional pro finish: stand so the two shapes interlock for photos.
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Common questions
What are the easiest block shapes to build?
The 2 by 2 square and the L shape: both are rectangles with one extra cut, no fiddly notches. Paint them different colors so they read as two pieces.
How do you keep the cardboard from flopping?
Use double-wall cardboard from a shipping box, not a cereal box, and keep each piece to 4 squares. Bigger pieces fold at the seams.
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